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Science 23 January 2004:
Vol. 303. no. 5657, pp. 507 - 510
DOI: 10.1126/science.1092627

Reports

Mesoporous Silicates Prepared Using Preorganized Templates in Supercritical Fluids

Rajaram A. Pai,1 Raashina Humayun,2 Michelle T. Schulberg,2 Archita Sengupta,2 Jia-Ning Sun,2 James J. Watkins1*

Well-ordered mesoporous silicate films were prepared by infusion and selective condensation of silicon alkoxides within microphase-separated block copolymer templates dilated with supercritical carbon dioxide. Confinement of metal oxide deposition to specific subdomains of the preorganized template yields high-fidelity, three-dimensional replication of the copolymer morphology, enabling the preparation of structures with multiscale order in a process that closely resembles biomineralization. Ordered mesoporous silicate films were synthesized with dielectric constants as low as 1.8 and excellent mechanical properties. The films survive the chemical-mechanical polishing step required for device manufacturing.

1 Department of Chemical Engineering, University of Massachusetts, Amherst, MA 01003, USA.
2 Novellus Systems Inc., 4000 North First Street, San Jose, CA 95134, USA.

* To whom correspondence should be addressed. E-mail: watkins{at}ecs.umass.edu

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Science. ISSN 0036-8075 (print), 1095-9203 (online)