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Science 3 June 2005:
Vol. 308. no. 5727, pp. 1442 - 1446
DOI: 10.1126/science.1111041

Reports

Directed Assembly of Block Copolymer Blends into Nonregular Device-Oriented Structures

Mark P. Stoykovich,1 Marcus Müller,2 Sang Ouk Kim,3 Harun H. Solak,4 Erik W. Edwards,1 Juan J. de Pablo,1 Paul F. Nealey1{dagger}

Self-assembly is an effective strategy for the creation of periodic structures at the nanoscale. However, because microelectronic devices use free-form design principles, the insertion point of self-assembling materials into existing nanomanufacturing processes is unclear. We directed ternary blends of diblock copolymers and homopolymers that naturally form periodic arrays to assemble into nonregular device-oriented structures on chemically nanopatterned substrates. Redistribution of homopolymer facilitates the defect-free assembly in locations where the domain dimensions deviate substantially from those formed in the bulk. The ability to pattern nonregular structures using self-assembling materials creates new opportunities for nanoscale manufacturing.

1 Department of Chemical and Biological Engineering and Center for Nanotechnology, University of Wisconsin (UW), Madison, WI 53706, USA.
2 Department of Physics, University of Wisconsin, Madison, WI 53706, USA.
3 Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, Daejeon 305-701, Republic of Korea.
4 Laboratory for Micro- and Nanotechnology, Paul Scherrer Institute, CH-5232 Villigen PSI, Switzerland.

{dagger} To whom correspondence should be addressed. E-mail: nealey{at}engr.wisc.edu

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Science. ISSN 0036-8075 (print), 1095-9203 (online)