Polyolefin Spheres from Metallocenes Supported on Noninteracting Polystyrene
Stephen B. Roscoe,
Jean M. J. Fréchet,
John F. Walzer,
Anthony J. Dias
To obviate the destructive interaction of highly reactive
metallocene catalysts with classical silica-based supports while retaining the advantage of supported catalysts, a noninteracting polystyrene support was developed. Supported catalysts for the polymerization of
-olefins are prepared by treating lightly
cross-linked, chloromethylated polystyrene beads consecutively with a
secondary amine, an ammonium salt of a weakly coordinating anion, and a neutral dialkylmetallocene. Catalytic sites are distributed
homogeneously throughout the support particle, and the polymerization
occurs within the bead, in contrast to traditional surface-supported metallocene catalysts. The copolymerization of ethylene and 1-hexene at
40°C affords discrete spherical polyolefin beads with a size (0.3 to
1.4 millimeters) that varies according to the polymerization time.
S. B. Roscoe and J. M. J. Fréchet, Department
of Chemistry, University of California, Berkeley, CA 94720, USA.
J. F. Walzer and A. J. Dias, Baytown Polymer Center, Exxon
Chemical Company, 5200 Bayway Drive, Baytown, TX 77520, USA.